The Wizard is an easy-to-use, experimental tool calculator for Mining and Quarry aggregate
industries. The Wizard will give you an elementary analysis of product and production
efficiencies.
It will help you understand the costs associated in production, loss of revenues due to
downtime
and different aspects of your production. This tool can help with different product
selections and
comparisons for the application.
General Mining Process Input Data
Select Your Measuring Scale
Metric Imperial Calibration
Is Carry Back or Hang up a Problem in Your Plant Operations
Is the Ore Material Sticky?
Ore Material Size
Wear Plate Fastening Type
How is the Wear Plate Secured?
Wear Sensor Fastener Installed
Electronic or Mechanical Measuring Device used
What type of Wear Material used
What is the type of Abrasion Resistant Product used?
Current Wear Plate Company used in Your Operation
The Current Company used
Company's Identification Name of Wear Material used
Company Product Selection
Total Thickness of the Wear Material used in Your Particular Section
Slide Bar for Thicker Plate ->
Applications and Management Control
Mining In Field Services and Application Type
General Description of the Abrasion and Impact Range Scale
Wear Plate Matrix and Formulation Type
Backing Plate Material Type
General Description for Your Volume Fraction of Carbide for Your Application
Type
Total Financial Cost of the Wear Material Purchased for the Section of
Operations
$
The Cost Per Lbs. or Per Kg of Your Wear Material Purchase
Lbs
What is the Weld Overlay Process Thickness Only
Hard Facing Thickness Only
What is the Backing Plate Material Thickness Only
Fastening Side of the Wear Plate
The Typical Heat Range of the Product - Application
F
C
Wear Material and life Cycle Performances
How Many Times is the Wear Material Changed Out per 365-day Calendar
Year
General Square Area of the Wear Material used in the Plant Operations
Section
How Many Wear Material Parts are used Per Square Area
Application Type Based on Your Plant Operations
How Many Total Days is the Wear Material in Service for the 365-Calendar Day
Year
Days Not in Production of Service
General Labor Change Out Days of the Wear Material
Time to Remove or Replace the Worn-Out Parts
The Mineral or Aggregate Type
$
General Cost Per Ton
Work Schedule Hours Per Production Shift
Daily Hours Per Shift
General Output Tons Per Hour of Production for the Wear Material used in
that Section of the Plant
Tons/hr
Lost Tons Due to Down Time Loss of Production
Tons
Production Calculations and Efficiencies
General Production Revenue Per Production Shift
Total Revenue of Production Days Selected
General Production Revenue for a 365-day Calendar Year of the Aggregate
Type.
Non-Production lost Revenues
General Cost Per Square Meter Including Down Time Revenues
General Cost Per Square Foot Including Down Time Revenues
General Cost Per Lbs. Including Down Time Revenues
General Cost Per Kg Including Down Time Revenues
Estimate Production Cost Index Per lbs
Estimate Production Cost Index Per Kg
Wear Material Service Factor Efficiency
Wizard Wear Ratio Cost Factor Per LBS
Tons Index Revenue Ratio Cost Per LBS
Estimate Wear Material Valuation per LBS
Wizard Wear Ratio Cost Factor Per Kg
Tons Index Revenue Ratio Cost Per Kg
Estimate Wear Material Valuation per Kg
Wizard Reference
Get Improved Performance
How Many Days Would You Like to Increase Your Life Cycle Performance of the
Wear Material used
Days
Production Revenues and Efficiency Gains
General Production Revenue Per Shift
Increased Revenue of Production Days Selected
General Production Revenue for a 365-day Calendar Year of the Aggregate
Type
Non-Production Lost Revenues
General Cost Per Square Foot Including Down Time Revenues
General Cost Per Lbs. Including Down Time Revenues
General Cost Per Square Meter Including Down Time Revenues
